IPSYS-01 ABB  Multi-Function Processor Module

Technical development and validation of TXplore

Power transformers are expensive yet critical machines that are designed and manufactured using complex engineering and construction methods to deal with stressors encountered during their lifetime - eg, overvoltage, shortcircuit currents, high temperature of windings and contaminants. The circulation of insulating oil allows heat to be removed from the windings and is crucial to the health of the transformer. Any object, including a robot, which enters the transformer must preserve the integrity of the oil. For this reason, ABB designed the entirely new TXplore system →2.

TXplore system design

The newly designed inspection system for de-energized transformers only requires two personnel once the unit is prepared: a top-side equipment technician to setup and manage the robot and a robot pilot to navigate, gather data and communicate with experts and customers →3. The equipment operator is responsible for the installation tasks and placement of the robot into or out of the system →3.

TXplore is designed to navigate and collect high quality inspection data safely and easily. The photos and videos can be produced without becoming stuck or damaging the transformer or its components →4. The tetherless robot is shaped and sized to balance ease of navigation with robustness, which allows the submersible robot to inspect all areas of interest such as bushings, leads, tap changer, core top, core support and insulation and more. Additionally, redundant safety systems and extensive thermal and environmental safety testing verify the TXplore system is ready to inspect transformers under a variety of demanding conditions.

With the preservation of mineral oil quality of primary importance, the robot construction is optimized to leave no detectable footprint – either chemical or physical – as it operates within the transformer. The robot’s outer shell is made of a high performance plastic that minimizes the risk of electric coupling and structural damage to the transformer while allowing the craft to operate safely in demanding environments at high temperatures.

The structure and details of the product：

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